Sunday 24 June 2012


5S CONCEPT




SEIRI-Disposal-(sort)-Disposal of unwanted items
Goal-Keep only what you need..RED TAG
Eliminate-Unneeded equipment,tools,furniture,unneeded items on walls,bulletins,items
                  blocking aisles or stacked in corners,unneeded inventory,supplies parts &
                  safety Hazards.

SEITON-Arrange-(Set in order)-Arrange in order
Goal-A place for everything and everything in its place.
Eliminate-Items not in their correct places,correct places not obvious,aisles,workstations
                 & equipment locations not indicated,items not put away immediately after use.

SEISO-Cleaning-(Shine)-Cleaning
Goal-Cleaning and looking for ways to keep clean and organize.
Eliminate-Floors,walls,stairs,equipment,and surfaces not lines,clean,cleaning materials not
                 easily accessible,labels,signs broken or unclean,other cleaning problems.

SEIKETSU-Neat/Tidy-(Standardize)-Keep clean
Goal-Monitoring the first three categories,and sticking to the rules.
Eliminate-Necessary information not visible,standards not known,checklists missing,quantities
                 and limits not easily recognizable,items can't be located within 30 seconds.

SHITSUKE-Discipline-(Sustain)-Good Attitude
Goal-Maintaining Cleanliness Always
Eliminate-Number of workers without 5S training,number of daily personal items not stored
                 ,number of  times job aids not available or up-to-date.


What is meaning of 5S?
5S is the name of a workplace organization method that uses a list of five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. Transliterated into Roman Script, they all start with the letter "S". ... In some quarters, 5S has become 6S, the sixth element being safety.

What are the benefits of 5S?
Benefits Of 5S5S is a structured approach to getting a workplace cleaned up, organized, standardized, creating efficiency rather than waste, and sustaining improvements made. It is called "5S" based on five Japanese words starting with “s” that describe the five steps this involves.

What does the 5S stands for?
5S stands for sort, set in order, shine, standardize and sustain. 

Why we do 5S?
5s, or any lean system, helps to eliminate waste, streamline production, and optimize efficiencies. ... The key benefits of 5S include: Less Waste (Improved Efficiency) Reduced Space Used For Storage.

What is the purpose of the 5S?
5S is a lean method for implementing order in the workplace. The main purpose of 5S is to improve efficiency by eliminating the waste of motion looking for tools, materials or information. Other benefits include improved safety and morale due to improvements in the work environment.

What is 5s sustain?
5S Sustain is not the final step of 5S. It is an ongoing process that also involves going back to the beginning and repeating the 5S process to find additional areas of improvement.

Who created the 5S system?
From there, it was Sakichi Toyoda and son Kiichiro as well as Toyota engineerTaiichi Ohno who developed the 5S methodology or what they called the Total Production System of TPS after World War II.

What is 5S & Visual Management?
5S visual management is defined as an improvement process originated by the Japanese to create a workplace that supports company-wide integration of workplace organization, standardization, visual control, visual display, and visual metrics.

What is 5S in Kaizen?

5S is the foundation of all improvements and is the key component of establishing a Visual Workplace. Both are a part of Kaizen — a system of continual improvement which is a component of lean manufacturing. A 5S program focuses on having visual order, organization, cleanliness and standardization.







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